From ordinary to management: the upgrade path of industrial Ethernet switches

Tag:   Blog | 02-08-2025

1、 Limitations of ordinary switches

In the early stages of industrial networking, ordinary industrial Ethernet switches were the mainstream choice. Their main function is to connect devices and achieve data transmission. However, with the rapid development of industrial automation, the limitations of ordinary switches are gradually exposed.

For example, I once participated in a project for an automobile manufacturing plant. There are hundreds of devices in the factory that need to exchange data through Ethernet. Although ordinary switches can meet basic connection requirements, they are inadequate when facing complex network environments. Frequent issues such as network latency, data packet loss, and difficulty in troubleshooting have seriously affected production efficiency.

industrial Ethernet switches

2、 The Rise of Management Switches

To address these issues, managed industrial Ethernet switches have emerged. Compared with ordinary switches, management switches not only have basic network transmission functions, but also have powerful management and control capabilities. It is like an upgraded version of a regular switch, injecting new vitality into industrial networks.

For example, in another intelligent manufacturing project, we used Newbridge's managed industrial Ethernet switch. This switch not only supports real-time monitoring and intelligent diagnosis, but also ensures the transmission of critical data through traffic optimization and priority management. As a result, the stability and efficiency of the entire network have been significantly improved, and the production efficiency of the factory has also increased by 20%.

3、 Core advantages of management switches

So, what are the core advantages of managed industrial Ethernet switches? Simply put, it can achieve the following:

Real time monitoring and intelligent diagnosis

Management switches can monitor network status in real-time, detect and locate faults in a timely manner. For example, when a port encounters an exception, it will automatically issue an alert and help operations personnel quickly troubleshoot the problem through logging.

Traffic optimization and priority management

In industrial networks, different data streams may have different priorities. Management switches can finely manage data flows according to requirements, ensuring that critical data can be transmitted first.

Remote management and flexible configuration

Through management switches, operation and maintenance personnel can remotely configure and manage the network, greatly improving work efficiency. For example, in Newbridge's switches, users can easily complete network settings through a web interface or command-line tools.

Security Protection and Access Control

The security of industrial networks cannot be ignored. Management switches typically have multiple security features, such as VLAN partitioning, access control lists (ACLs), etc., which can effectively prevent unauthorized access and data leakage.

4、 Application scenarios of management switches

The application scenarios of managed industrial Ethernet switches are very extensive, covering almost all industrial environments that require high reliability and stability. For example:

Intelligent manufacturing: In automated production lines, management switches can ensure efficient communication between devices and improve production efficiency.

Energy and electricity: In substations or power plants, management switches can cope with complex network environments and ensure the stable operation of the power system.

Rail transit: In the control system of subway or high-speed rail, management switches can provide highly reliable network support to ensure the safety of train operation.

5、 How to choose a suitable management switch?

When choosing a managed industrial Ethernet switch, we need to consider the following factors:

Environmental adaptability: Industrial environments are usually harsh, so switches need to have good anti-interference ability and wide temperature working characteristics.

Functional requirements: Choose appropriate functions based on actual needs, such as whether to support PoE (Power over Ethernet), whether to require advanced security features, etc.

Brand and reliability: Choosing products from well-known brands, such as Newbridge, can ensure the quality of equipment and after-sales service.

6、 My personal experience sharing

In my many years of work, Newbridge's managed industrial Ethernet switches have left a deep impression on me. It not only has stable performance, but also has rich functions, which can meet various complex industrial network requirements. Especially in projects with extremely high network requirements, Newbridge's switches always perform excellently.

I remember once we encountered network latency issues in a large logistics and warehousing project. After investigation, we found that it was caused by insufficient performance of ordinary switches. Later, we switched to Newbridge's managed switch and the problem was easily solved. This experience has strengthened my trust in managed switches.

7、 Summary

The upgrade path of industrial Ethernet switches from ordinary to management is not only a technological advancement, but also an inevitable trend in the development of industrial networks. Management switches, with their powerful functionality and reliability, have become the "smart brain" of industrial networks. If you are struggling with the choice of industrial network, you may want to try a managed switch, which may bring you unexpected surprises.